Introduction for use of parts list

  THIS PARTS LIST GIVES YOU ALL INFORMATION ABOUT VJ150 PARTS TO BE REPLACED FOR ANY PURPOSE. WHEN YOU WANT TO ORDER ANY PARTS, YOU  CAN REFER TO PART NO., PART NAME, ETC., WHICH SHOULD BE REQUIRED FOR US TO SUPPLY YOU EXACT PARTS.

I. How to order parts

1. Information required

  Please specify parts numbers and parts names when ordering replacement parts as the shapes and serial numbers of the parts may  have changed. Please check for availability prior to ordering parts because not all the required parts can be supplied.

2. Revisions

  When modifications or additions to this parts list are made, a revised edition will be issued at an appropriate time, with  successively progressing revision numbers. When you order parts, refer to the latest parts list.
   To check whether a parts list revision has been issued, pleased contact your DAELIM distributor.  

 

II. How to read this parts list

1. Make-up of parts number

   OOOOO - OOO - OOOO - OO

     (A)      (B)     (C)    (D)       

   A: No.FOR FUNCTIONAL GROUP   B: MODEL No.  C: MODIFICATION   D: SUPPLY MARKING( Color, maker, etc., )

  

2. Color code

 

  The last of parts number represents the right color painted for these parts.

  On the placement of parts order you should name the color additionally after color code and parts name.

  

    Ex) 61100-BA4-0000-BL  FENDER, FR.( S/BLUE )

 

 

  

3. Abbreviations

 

 The following abbreviations are used in this parts list.

ASS'Y - - - Assembly

T(22T) - - Tooth(22Teeth)

mm  - - - - Millimeter

EX. - - - - Exhaust

COMP. - - - Complete

L(100L)- - Link(100Links)

g - - - - - Gram   

IN. - - - - Inlet

RH.   - - - Right

A.C- - - - Alternating current

A - - - - - Ampere  

FR. - - - - Front

LH. - - - - Left

D.C  - - - Direct Current

V - - - - - Volt     

RR. - - - - Rear

HEX.- - - - Hexagonal

STD  - - - Standard

W - - - - - Watt  

BATT. - - - - Battery

 

4. Dimensions

   All dimensions are given in millimeters(mm) except in the case of steel balls, tires and tire tubes.

Parts

Example

Interpretation

Bolt(Screw)

Pin

O-Ring

Oil Seal

Tube

6 x12

8 x 14

9.5 x 1.6

14x25x5

5x130

  6mm diameter,             12mm length

  8mm diameter,             14mm length

  9.5mm inside diameter,    1.6mm thickness

  14mm inside diameter,     25mm outside diameter,   5mm thickness

  5mm inside diameter,      130mm length

 

5. Assemblies


    Sections framed with broken lines in the exploded view drawings are available as complete assembled( their individual parts can also be obtained )

 

6. Required Quantity


    The number in the "Ex" column represents the quantity of the part needed for export specification.

 

7. A/S Part


    The part with "Y" in the A/S column can be supplied as A/S part and the part with "N" in the A/S column can't.

 

8. Exchangeability


   "Y" in the Exch. column means the part can be replaced with new part and  "N" means the part can't be replaced with new part.

 9. Start date and End date


    Start date shows the date of initial application of the part and "blank" means the part has been applied from the time of initial production. End date shows the date of end time of part's application and "blank" means the part is still applying.

 

10. Model and related serial number

 

MODEL

 SERIAL No. of ENGINE  

SERIAL No.of FRAME

REMARK

VJ150

VJ150E1000001~  

KMYBA4BLB5C000001~

 EURO 2

 

11. Illustration


  The part illustration in the part list is only used help explanation and may  have minor difference with the actual appearance of the part.

 

12. Location of stamped serial number

                 

III. How to use the flat rate time(F.R.T)

  This F.R.T( Flat Rate Time ) is used to determine the standard labor time allowed for replacement of parts covered by the warranty during the period the warranty is in effect. The F.R.T for those parts which are not listed here in should be determined from the operation closely related to the replacement   of that part.

 

1. The F.R.T is based on the following servicing conditions

a.

A liberal allowance is added to the net servicing time

b.

 

Standard times specified are based on the condition that the necessary servicing tools listed in the service manual ( motorcycle ) which describes the DAELIM service policy are available close at hand and the work performed by a mechanic with nomal skill.

c.

Time required for inspection and operational test following the servicing in included in the F.R.T

  

2. Method of computing

   The job times are listed in tenth of an hour to simplify computation.

    Ex) 0.3 = 18 minutes       5.6 = 5 hours and 36 minutes

 CONVERSION CHART

HOURS

MINUTES

HOURS

MINUTES

0.1

0.2

0.3

0.4

0.5

6

12

18

24

30

0.6

0.7

0.8

0.9

1.0

36

42

48

54

60

 

3. Computing the F.R.T

   When several jobs are performed at the same time, make the calculation in the following manner.

 

a. Jobs of non-duplicated nature  : The F.R.T for the job is obtained by totalling the F.R.T for each part replaced.

   Ex) Replacement of cylinder and clutch spring.   

 SERVICE ITEM  

   F.R.T

  Cylinder
  Clutch spring

*3.2

 0.7

              The F.R.T for job is : 3.2 + 0.7 = 3.9

b. Jobs of duplicated nature  :

Take the F.R.T for the last part to be replaced

   Ex) Replacement of piston and cylinder head gasket

 SERVICE ITEM  

   F.R.T

  Cylinder head gasket

  Piston  

*2.8

*3.3

                                   The F.R.T for job is : 3.3

 

c. Jobs of partially related nature :

   Total up the F.R.T for all of the parts replaced and then subtract the F.R.T for the duplicated operation

   Ex) Replacement of gear shift drum and crank shaft assembly.

 SERVICE ITEM  

   F.R.T

  Gear shift drum

  Crank shaft

  Crank case disassembly

*4.7

*5.3
*4.5

                    The F.R.T for job is : (4.7+5.3)-4.5 = 5.5

  Crank case disassembly is the duplicated operations.

  The F.R.T shown with(*) includes engine removal time and installation time

 

 

4. Operations other than replacing parts

 

1) Removal and installation

  

 SERVICE ITEM  

   F.R.T

  Engine  

  Cylinder head

  Carburetor

1.7

2.7

0.3

 

 

2) Adjustment, Measurement and cleaning.

 

 ¨ç  Engine

 SERVICE ITEM  

   F.R.T

  Engine oil inspection

  Oil filter screen cleaning

  Compression pressure measurement

  Spark plug adjustment and cleaning

  Ignition timing inspection   

  Valve clearance adjustment

  Throttle operation adjustment

  Carburetor idle adjustment  

  Carburetor float level measurement

  Clutch adjustment

0.1

0.2

0.1

0.1

0.2

0.5

0.1

0.1

0.5

0.1

 

  ¨è Frame

 SERVICE ITEM  

   F.R.T

  Front brake adjustment

  Rear brake adjustment

  Brake operation test

  Headlight aim

  Drive chain(included tension adjustment, however                    doesn't include replacement)

0.2

0.1

0.1

0.1

0.1

 

 

3) Overhaul :  disassembly, inspection, cleaning and assembly

 SERVICE ITEM  

   F.R.T

  Carburetor   

0.7